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career objective
results-driven manufacturing manager eager to contribute superior technical knowledge, business improvement, and team leadership skills toward supporting the employer in optimizing operational and financial performance
profile
ø offer numerous years of progressive manufacturing operations management experience with expertise in increasing productivity, quality, and safety while boosting profitability
ø steer all aspects of operations, including overall plant performance, equipment and inventory, p&l, financial forecasting and analysis, product delivery and quality, waste reduction, launch readiness, and human resources
ø emphasis on manufacturing and productivity improvements with depth of knowledge in lean and kanban methodologies
ø expertly identify and address facility needs, proactively monitor performance metrics, and establish business systems and automations to meet changing demands
ø implement aggressive resource allocation, cost reduction / avoidance, and safety / regulatory compliance strategies to promote a cost-effective, smoothly functioning environment and reduce potential risk
ø solid record of building and leading top-performing cross-functional support teams; strategically plan and coordinate workflow and human resources for optimal coverage while containing labor costs
ø dynamic communication, presentation, negotiation, and relationship management skills
ø ensure compliance with regulatory guidelines and corporate policies and procedures
~ key achievements ~
- relocated bryce s metallizing operations from houston to searcy and introduced lean manufacturing processes; reached full production within 90 days, cut $200k in operating costs, increased production by 36%, and improved quality by 60%
- through effective business development efforts as manager of bryce s metallizing and recycling divisions, generated $1.5m in new sales of high volume flexible packaging for the snack and pet food industries
- achieved 98% landfill-free status across bryce s searcy facilities as recycling team lead
- turned around underperforming bpx films division of bryce corporation; played key role in $36m sale of houston facility and favorably negotiated sale of two polypropylene film making lines and oversaw relocation of equipment to china
- served on capital project team, led cost reduction team, and initiated lean manufacturing team as manager of lamination and finishing departments for bryce corporation
- successfully and safely managed all aspects of operations for remington arms lonoke manufacturing facility with more than 100 employees responsible for producing 2.2b rounds of ammunition per year; ensured optimal quality, productivity, and profitability
- cost-effectively designed and managed new plant site, machine layout, products, processes, and programs for hill manufacturing; achieved 100% roi within three years of facility launch
- grew hill manufacturing s business to secure 80% share of market for lubrication components for the oil field, well head, and pipe line industry within two-year timeframe
- expertly oversaw infrastructure planning, set up, machine installation, manufacturing engineering, cnc programming, qs-9000 certification, and staffing and training efforts for new defiance metal products automotive parts plant; grew client base and increased annual sales by 75% to $7m
- reduced u.s. electrical motors inventory by 20% and lowered operating costs with the conversion of cnc departments to cellular layout, implementation of lean methodologies, and institution of kanban system
continued
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professional experience
bryce corporation, llc 2005 c present
manufacturing unit manager c metallizing and recycling divisions, searcy, ar
plant manger c bpx films division, houston, tx
manufacturing unit manager c lamination and finishing departments, searcy, ar
remington arms, co., lonoke, ar 2003 c 2005
production supervisor c center fire prime, load, and packing (explosive areas)
hill manufacturing, inc. searcy, ar 1998 c 2003
manager of manufacturing
defiance metal products, heber springs, ar 1996 c 1998
production manager
u.s. electrical motors, division of emerson electric, mena, ar 1994 c 1996
sr. manufacturing engineer
vesta manufacturing, inc. searcy, ar 1986 c 1994
product / manufacturing engineer
bridges electric, inc., heber springs, ar 1984 c 1986
machinist
education
almeda university, boise, id 2002
bachelor of science in manufacturing technology
~ professional development & affiliations ~
certified mechanical inspector, american society of quality
senior member, society of manufacturing engineers
integrated resource management, american production & inventory control society
total quality management, abbot associates
effective supervisory management, leadership management, inc.
metallizing operations, alzenau, germany
decision focus, alan serven
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