Dedicated Product/Process Engineer eager to contribute Lean manufacturing expertise
as well as computer programming talents toward supporting a dynamic company in optimizing bottom-line performance.
Focused and hard-working with significant strengths in statistical analysis, scheduling, cost control, Kaizen, Lean manufacturing, Six Sigma, automation, simulation, and modeling.
Polished skills in process development and improvement encompassing planning, design, manufacturing, validation, quality assurance, and operations.
Proficiency in forecasting, demand planning, capacity planning, inventory analysis, ensuring safety compliance, and systems engineering.
Highly skilled at developing and executing procedures, processes, and methodologies to optimize product performance, durability, and reliability.
Applied 5S to FMLS (Flexible Manufacturing and Lean Systems) lab to reveal waste and strategically applied Lean tools to achieve process improvements.
Successfully applied value stream mapping techniques to UTSA s research laboratory to accurately visualize process flow and decrease waste via Kaizen bursts.
Innovatively built simulation model of a flexible manufacturing system using Arena software and meticulously analyzed effects of inventory and demand forecasting models.
Proficiency in using Microsoft Excel tools such as Data Analysis and Solver Packs and Macros.
Able to combine plan-do-check-act, FMEA, takt time, project planning, process flow, manufacturing analysis, and shift scheduling techniques to accelerate production output and fortify cost control.
University of Texas at San Antonio, FMLS, 2007 to 2009
Applied exceptional analytical thinking abilities toward developing innovative web-based Lean assessment tool to guide company in effectively introducing Lean manufacturing principles.
Created useful web-based simulation game to explain concepts of Lean manufacturing in an office environment.
Expedited lead time from an average of 40 days to 10 days for Chism Manufacturing by preparing current state value stream map and applying approaches such as 5S, visual control, Kanban, TPM, line balancing, one piece flow, set-up reduction, and Kaizen bursts.
Built simulation models in Arena to examine performance metrics such as throughput, utilization, value adding time, and defect rate before/after application of Lean approaches.
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Professional Experience continued
Conducted in-depth statistical analysis to determine and validate outcome of each Lean approach used.
Contributed strong technical acumen toward devising flexible manufacturing system (mill, lathe, robots) calibrating equipment, and critically analyzing causes of failures or errors on machines.
University of Texas at San Antonio, Neurobiology Lab, 2009
- Developed excellent knowledge of CSS, Adobe Dreamweaver and Meta tags during website development.
SS Technologies, India, 2009
Industrial Engineering Intern
- Identified and implemented cost-saving productivity improvements by performing forecasting, demand planning, capacity planning, inventory analysis, and time and motion studies.
- Reviewed, evaluated and optimized shift scheduling and warehouse management procedures.
Sri Sai Products, India, 2006
Mechanical Engineering Intern
- Implemented plan-do-check-act (PDCA) problem solving process as well as root cause analysis, FMEA, process flow analysis and cost analysis, to establish improvement techniques.
- Instrumental in uncovering methods to boost manufacturing output and cost control by using Six Sigma and Lean tools, automation, and process simulation techniques.
- Mastered use of AutoCAD and SolidWorks software to design products for company.
M.S. Mechanical Engineering, The University of Texas at San Antonio, Texas, 2009 GPA: 3.9
B.E. Mechanical Engineering, Osmania University, India, 2007 GPA: 4.0
Key Studies: Lean Manufacturing; Decision Analysis and Production Management; Advanced Enterprise Process Engineering; Computer-Integrated Manufacturing; Advanced Manufacturing and Systems Engineering; Supply Chain Management
Operating Systems: Microsoft Windows XP/NT/Vista, Linux/Unix
Software & Tools: Microsoft Office Suite (Word, Excel, PowerPoint, Access, FrontPage), Adobe Dreamweaver, Adobe Photoshop, Adobe illustrator
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